

Rotary Converting
With multiple rotary machines, we have printing capabilities and cutting up to 16” wide. This wide selection allows us to manufacture a nearly limitless variety of multiple lamination parts. Our variety of equipment allows for high efficiency and quality standards with the use of in-line processes such as liner removal, zone PSA application, printing, registration and precision die-cutting. Our skilled manufacturing team operates this specialty equipment to the highest efficiency, bringing more value to the customer. Custom parts can start as bulk raw material at one end of the converting line and be cut, laminated, sorted and stacked at the end. We have a total of ten high capacity converting lines capable of processing materials, which encompass virtually any rotary converting application.
Most flexible materials, including, but not limited to foams, elastomers, woven and nonwoven fabric, metal foils, PSA and conductive films and more can be processed using rotary converting methods. As a versatile manufacturer with a wide range of advanced processing equipment and a robust support staff, we can accommodate a myriad of project types and part sizes. SPC studies can be performed to verify that the selected material and manufacturing process meet all customer requirements. First article or PPAP inspection processes are followed to verify part conformance to all applicable quality specifications. The lead time for each project is evaluated on a job by job basis to align with the customer’s scheduling needs and raw material availability. For additional information about our rotary converting capability, see the table below, or contact us directly.
Rotary Converting Capabilities
- In-line Processing Capabilities
- Liner Removal
Liner Replacement
Full Color Flexographic Printing
Zone PSA Placement
Precision Die Cutting
Waste Removal
Protective Release Liner Overlayment
Precision Rewind Slitting
Precision Registration
Sorting
Stacking
- Automation Capabilities
- Computer Controlled Process
- Capacity
- 10 Conversion Lines
- Materials
- Adhesive Materials
- Attachment Tape
- PSA Tapes
- Foam Tapes
- Liquid Adhesives
- Medical Grade PSA’s
- Automotive Grade PSA’s
Foam Materials
- Foam Elastomers
- Medical Grade Foams
- Automotive Grade Foams
- Hi Temp
Conductive Materials
Extrusions
Fiber Gasket Materials
Films
High Temperature Composites
KalrezMetal Foils
Non-Woven Fabrics
Plastics
Solid Elastomers
Thermal Management
Woven Fabrics
- Material Brands
- 3M
Saint Gobain
Rogers
Nitto Denko
Gaska Tape
Foamex
Armacell
DuPont
Interface Solutions
ITW-Formex
Morgan Thermal Ceramics
- Material Width
- Up to 16”
- Example Products
- Electrical Insulation
EMI/RFI Shielding
Gaskets
Insulation
Rubber Goods
Washers
- Quality Standards
- SPC Studies
PPAP
First Article Approval
MSDS GenerationClass 100 Cleanroom Available
- Testing & Inspection Methods
- Adhesion Testing
Environmental Testing
Moisture Resistance
Peel Testing
Functional Testing
Dimensional Inspection (Optical Comparators)
- Additional Services Provided
- Design & Engineering Assistance
- Quick-Turn Prototyping
- Design for Manufacturability
- Cost Optimization
- In-House Tooling Capabilities
Fabrication
- Rotary Converting
- Slitting
- Sheeting
- Laminating
- Rubber & Plastic Molding
- CNC Cutting
Finishing
- Labeling
- Assembly
- Packaging
- Kitting
- Production Volume
- Low Volume
High Volume
- Lead Times
- Evaluated on a Job by Job Basis
Expedited Service Available
Additional information
- Industry Focus
- Aerospace & Aviation
Appliance
Automotive
Electronics
Energy
Industrial
Medical
Performance Aftermarket (Auto/ Motorcycle/ Marine/ Diesel)
Transportation
- Industry Standards
- ISO/IATF 16949 Registration
- File Formats
- CATIA
DXF
IGES
Inventor
PDF
Pro-ESolidWorks
STEP